Most asked question: What exactly is cast-on-site terrazzo, and how do epoxy and cement terrazzo compare?

Answer: Cast-on-site terrazzo is a seamless flooring method where aggregates like marble chips are mixed with a binder—either epoxy (resin) or cement—then poured and polished on location. Epoxy terrazzo is a lighter, stronger, and more vibrant option, ideal for high-traffic commercial areas due to its resistance to cracking, chemicals, and fading. Cementitious terrazzo is thicker, heavier, and traditionally used outdoors or in environments where natural, earthy tones are preferred.

Warning signs: Avoid contractors who don’t test moisture or don’t prepare the substrate properly—this leads to cracking or lifting.

Next step: Schedule a detailed consultation with Applicator Technical Services to assess which type suits your application, budget, and design needs.

Real worry: What are the costly mistakes that ruin terrazzo flooring projects?

Proven answers:

• Skipping or minimizing expansion joints causes cracked, loose tiles and unsightly damage.
• Incorrect waterproofing and moisture barriers lead to staining, warping, and adhesive failure.
• Poor base preparation or ignoring substrate moisture content weakens adhesion and causes bubbling or delamination.
• Using subpar aggregates or wrong binder ratios results in uneven texture and reduced aesthetics.
• Rushing grinding and polishing phases leave dull or uneven finishes that degrade quickly.

Red flags: Flaking, discoloration, or soft spots indicate poor workmanship or materials.

Next step: Trust Applicator Technical Services for end-to-end project management—our strict prep and quality control keep these risks in check.

Common query: What’s the step-by-step proven process for flawless cast-on-site terrazzo?

Complete process:

1. Substrate Inspection & Moisture Testing: Critical for long-lasting adhesion.
2. Surface Preparation: Repair cracks, level uneven spots, install expansion joints.
3. Mixing Terrazzo Blend: Customized aggregates with epoxy or cement binders for design and durability needs.
4. Pouring & Spreading: Even application with precise thickness control, including adding divider strips for design patterns.
5. Curing: Proper curing conditions to avoid shrinkage, cracking or adhesion failure.
6. Grinding & Polishing: Multi-stage grinding to reveal aggregates and smoothen.
7. Sealing: Apply high-quality sealers for stain resistance, longevity, and shine.
8. Final Inspection & Client Walkthrough: Making sure everything meets the highest standards.

Mistake to avoid: Trying to speed through any step compromises quality, leading to costly repairs.

Next step: Book your project evaluation with Applicator Technical Services—experience and precision make all the difference.

Real concern: What care does cast-on-site terrazzo need?

Expert advice: Epoxy terrazzo demands less maintenance than cementitious. Routine cleaning with neutral pH cleaners avoids dulling or etching; avoid harsh chemicals. Periodic resealing helps protect against stains and wear, especially in commercial or high-traffic residential areas.

Red flag: Discoloration or surface degradation reveal improper sealing or cleaning.

Next step: Applicator Technical Services offers tailored maintenance programs that extend your floor’s lifespan and beauty.

• Proven expertise in both epoxy and cementitious terrazzo systems tailored to UAE conditions.
• Transparent communication, personalized design assistance, and turnkey project delivery.
• Use of premier aggregates, binders, and sealers for lasting beauty and strength.
• Post-installation support and maintenance guidance for peace of mind.